Scientists design ‘Dune’-inspired spacesuit to recycle urine

No more space diapers! Scientists have developed a prototype to recycle urine in space. This tech could be used in hydroponics for growing food and medical cannabis.

If we look at Frank Herbert’s Dune novels is mostly desert, with extreme heat and an almost total absence of water and inhabitants rely on stillsuits, which recycle water from sweat and urine to sustain them in the dry environment. Drinking purified moisture from the body is not just a fantasy invention, however – it could soon be reality for astronauts, thanks to a prototype urine collection and filtration system inspired by stillsuits.

Scientists at Weill Cornell Medicine and Cornell University have developed a new spacesuit, inspired by Frank Herbert’s Dune, that recycles urine via a filtration backpack to extend spacewalks and improve hygiene. Unlike the traditional NASA suits, which have led to issues like UTIs, the new design features a vacuum-based external catheter and forward-reverse osmosis, though NASA has yet to adopt the technology.

Outside the safety of a space station, spacewalkers rely on their suits for oxygen and protection from the environment. Over the five to eight hours of a typical mission, they may also need to relieve themselves, which is often uncomfortable and unhygienic. It is also wasteful, as the water from urine is not recycled in current suits, unlike wastewater on the International Space Station.

No more astronaut diapers?

Astronauts have long complained about a lack of comfort and hygiene when using the maximum absorbency garment (Mag diaper), NASA’s ‘waste management system’ that essentially works like a multi-layered adult nappy made of superabsorbent polymer.

“The Mag has reportedly leaked and caused health issues such as urinary tract infections and gastrointestinal distress. Additionally, astronauts currently have only one litre of water available in their in-suit drink bags. This is insufficient for the planned longer-lasting lunar spacewalks, which can last 10 hours, and even up to 24 hours in an emergency,” said Sofia Etlin, research staff member at Weill Cornell Medicine and Cornell University, part of the study detailing the new suit.

The new design includes a vacuum-based external catheter leading to a combined forward-reverse osmosis unit to provide a continuous supply of potable water, with multiple safety mechanisms to ensure astronaut wellbeing.

The urine collection device includes an undergarment made of multiple layers of flexible fabric. This connects to a collection cup of moulded silicone, with a different shape and size for women and men. The inner face of the collection cup is lined with polyester microfibre or a nylon-spandex blend, drawing urine away from the body.

An RFID tag linked to an absorbent hydrogel activates a vacuum pump when moisture is detected, sucking the urine into the filtration system. There, the urine is recycled with an efficiency of 87% through a two-step, integrated forward and reverse osmosis system. This uses a concentration gradient to remove water from the urine, as well as a pump to separate water from salt.

While the prototype looks bulky we could call on SpaceX designers to make the final look more appealing.

How the urine recycling system could look attached to the back of a spacesuit (Credit: Karen Morales)

The purified water is then enriched in electrolytes and pumped into the in-suit drink bag, available for consumption. Collecting and purifying 500ml of urine should take only five minutes, the researchers claimed.

“Our system can be tested in simulated microgravity conditions, as microgravity is the primary space factor we must account for. These tests will ensure the system’s functionality and safety before it is deployed in actual space missions,” said Dr Christopher E Mason, the study’s lead author.

Related: Are Muslims allowed to travel to Mars?

Sultan Al Neyadi, SpaceX Crew-6 mission specialist, will be the first United Arab Emirates astronaut to fly a normal International Space Station rotation. He will likely spend a half-year in space. (Image credit: SpaceX)

The system, which integrates control pumps, sensors, and a liquid-crystal display screen, is powered by a 20.5V battery with a capacity of 40 amp-hours. Its total size is 38x23x23cm and it weighs 8kg, which its developers said should be “sufficiently compact and light to be carried on the back of a spacesuit”.

The prototype was developed with one eye on upcoming NASA Artemis missions.

NASA has been growing potatoes in Mars-like conditions since the 80s using hydroponics. This new space suit could work in Peeponics, growing food from urine.

A crew will orbit the Moon in 2025, followed a year later by a landing on its south pole.

Crewed missions to Mars are expected in the early 2030s – and the Emirates plans on being there along with Elon Musk.

Author: Karin Kloosterman

Karin Kloosterman is an award-winning journalist, innovation strategist, and founder of Green Prophet, one of the Middle East’s pioneering sustainability platforms. She has ranked in the Top 10 of Verizon innovation competitions, participated in NASA-linked challenges, and spoken worldwide on climate, food security, and future resilience. With an IoT technology patent, features in Canada’s National Post, and leadership inside teams building next-generation agricultural and planetary systems — including Mars-farming concepts — Karin operates at the intersection of storytelling, science, and systems change. She doesn’t report on the future – she helps design it. Reach out directly to [email protected]